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Skid-Mounted Industrial Wastewater Treatment Equipment in Syneraqua

What are Skid-Mounted Industrial Wastewater Treatment Equipments

Skid-mounted industrial wastewater treatment equipment uses “modular combination + customized process” as its core philosophy. For industrial wastewater from different industries and with different pollution characteristics, it flexibly integrates multi-stage process units such as oil removal, pH adjustment, heavy metal flocculation sedimentation, and GWII advanced treatment to construct an efficient, stable, integrated wastewater treatment system. The equipment is targeted to treat industrial wastewater with high oil, high heavy metals, high COD, and high salinity, adapting to complex industrial discharge conditions. It can achieve multiple treatment standards including compliant discharge, reclaimed water reuse, and near-zero liquid discharge. The entire unit is skid-mounted, simple to construct, and highly corrosion-resistant. Process flows and equipment configurations can be customized based on raw water quality and discharge requirements.

Application Scenarios

This equipment is specifically for treating various types of industrial production wastewater. It is suitable for industrial scenarios with complex pollutant composition, high pollutant concentration, and strict discharge requirements, covering a wide range of industries. Specific application scenarios are as follows:

Machining Industry

Treatment of cutting fluid wastewater, emulsion wastewater, grinding and cleaning wastewater, removing oil, suspended solids, and metal debris.

Chemical and Textile Dyeing Industry

Chemical synthesis wastewater and textile dyeing wastewater, degrading color, organics, and toxic colloidal pollutants.

Petrochemical Industry

Oily wastewater and refinery cleaning wastewater, achieving oil-water separation and organic matter degradation to meet compliant discharge requirements.

Surface Treatment and Electroplating Industry

Electroplating rinse water, passivation wastewater, and coating wastewater, removing heavy metal ions and acid/alkali pollutants.

Food Processing Industry

High organic matter wastewater from food cleaning, processing, and pickling, reducing COD and ammonia nitrogen indicators.

Technical Description

The equipment adopts a multi-stage combined process of physical pre-treatment + chemical conditioning + advanced purification + end disposal. Based on the client’s discharge needs, it is divided into three major process flows: compliant discharge, reclaimed water reuse, and zero liquid discharge. Modular free combination adapts to industrial wastewater of different pollution concentrations:

Pre-treatment Unit:Includes mechanical screen, oil separator, and equalization tank to intercept large debris, separate floating oil, and homogenize water quality and quantity, mitigating the impact of water quality fluctuations on downstream processes.
Physicochemical Treatment Unit: Equipped with pH adjustment, chemical dosing flocculation, and sedimentation systems. Chemical reactions remove heavy metals, colloids, suspended solids, and oil, achieving pollutant solidification and separation.
Advanced Treatment Unit:Equipped with the GWII advanced treatment system to further degrade COD, ammonia nitrogen, and residual organics, stabilizing water indicators to meet basic discharge standards.
Advanced Reuse and Solidification Unit:Optional UF and RO membrane treatment systems achieve reclaimed water reuse. For high-salinity wastewater, an MVR evaporative crystallization system can be added to achieve solid-liquid separation and zero liquid discharge.
Treatment Capacity: Equipment comes in complete processing specifications. A single unit treats 5 m³/d to 500 m³/d, suitable for treating production wastewater from small and medium factories. Supports parallel networking of multiple units, suitable for centralized wastewater treatment in large industrial parks. It can withstand high-concentration wastewater shock loads and has extremely strong operating condition adaptability.

Compliant Discharge System: Raw Water → Screen → Oil Separation & Equalization → Flocculation Sedimentation → GWII Advanced Treatment → Disinfection → Compliant Discharge
Compliant Reuse System:Raw Water → Screen → Oil Separation & Equalization → Flocculation Sedimentation → GWII Advanced Treatment → Ultrafiltration (UF) → Two-Stage Reverse Osmosis (RO) → Compliant Reuse
Zero Liquid Discharge System:Raw Water → Screen → Oil Separation & Equalization → Flocculation Sedimentation → GWII Advanced Treatment → Ultrafiltration (UF) → Two-Stage Reverse Osmosis (RO) → Evaporative Crystallization (MVR)

Skid-Industrial Wastewater Treatment System Advantages

Modular Combination, Flexible Adaptation: Process units are modular and separable. Units like oil separation, chemical dosing, membrane treatment, and evaporation can be added or removed as needed, adapting to complex wastewater from different industries.
Corrosion-Resistant Materials, Suitable for Harsh Water Quality: The main body uses anti-corrosion carbon steel or stainless steel, resistant to acid, alkali, oil, and corrosion, suitable for highly polluted industrial wastewater.
Complete Treatment Levels, Optional Standards:Supports three treatment modes: compliant discharge, reclaimed water reuse, and zero liquid discharge, meeting environmental verification, production reuse, and reduction control requirements.
High Degree of Automation:Intelligent dosing, automatic pH adjustment, level auto-control, and automatic sludge discharge reduce manual intervention and operational risks.
Skid-Mounted Integration, Easy Installation: Fully integrated before leaving the factory, no complex civil works needed, ready for operation upon power connection, resulting in fast commissioning speed.

Long History of Corporate Development, Profound Industry Expertise: Our company has long focused on the R&D and manufacturing of complete water treatment equipment, deeply cultivating the environmental protection and water purification industry for many years. We possess a mature enterprise production management system and technology R&D system. The company deeply plows the water purification equipment manufacturing field, always focusing on water treatment technology iteration, accumulating substantial water quality treatment technical data. We have stable and sustainable production R&D strength, and our brand strength withstands long-term market testing.
Strong Customized Equipment Manufacturing Capabilities: The company owns standardized production workshops and a full set of processing and production equipment, possessing integrated manufacturing capabilities from structural design, sheet metal fabrication, piping layout, and system integration to factory commissioning. We can perform non-standard customization according to the client’s water quality, site size, water supply flow, anti-corrosion requirements, and automation level, flexibly adjusting equipment structure, materials, and process layout. We reject homogenized mass-produced equipment and precisely match the client’s unique working condition needs.
Rich Engineering Project Implementation Experience:The enterprise undertakes various water treatment engineering projects year-round, with services covering multiple countries and regions globally. We possess full-process project implementation capabilities including surveying, scheme design, manufacturing, on-site installation, commissioning and handover, and after-sales O&M. Familiar with water quality differences, construction environments, and industry acceptance standards in different regions, we can efficiently and reliably complete various water treatment engineering projects, mitigating project risks.
One-Stop Comprehensive After-Sales Support Service:We have established a complete project after-sales O&M system, staffed with professional engineering and technical personnel. We provide services such as on-site installation guidance, operator technical training, regular equipment inspections, and rapid fault response. We track equipment operation status throughout the process, ensuring long-term stable effluent quality, relieving clients of future O&M concerns.

FAQs of Skid-Mounted Industrial Wastewater Treatment Equipment

Can the equipment treat complex industrial wastewater containing heavy metals, oil, and high salinity?

Yes. This equipment is specially designed for complex industrial wastewater. It is standardly equipped with oil separation, flocculation, and heavy metal capture modules, capable of removing oil, heavy metals, and colloidal pollutants. For high-salinity wastewater, reverse osmosis and MVR evaporative crystallization systems can be added to achieve solid-liquid separation, meeting zero liquid discharge control requirements.

If the factory site is narrow, can the equipment dimensions be customized?

Non-standard size customization is supported. Our company can optimize equipment layout based on the actual factory area, building height, and passage width, compressing the equipment footprint and using a compact modular arrangement to adapt to cramped factory areas while ensuring treatment effectiveness.

Does the equipment consume a lot of chemicals during operation? Are the treatment costs high?

The equipment uses an intelligent precision dosing system, automatically adjusting the chemical dosage based on water quality concentration, avoiding chemical waste. The process flow is optimized, energy consumption is low, and the treatment cost for conventional compliant discharge is controllable. Reclaimed water reuse and zero liquid discharge processes have relatively higher initial investment but can recycle production water, saving long-term water intake costs.